Silicone Injection Molding

ProMed has specialized in cleanroom manufacturing of components, assemblies, the medical industry since 1989. We utilize state-of-the art technology, draw from an experienced technical community, and take a creative systematic approach to provide you with a dependable, high-quality and overall cost-effective solution to your manufacturing needs. We are now a full-service provider of molded components and assembled products, including molded silicone components, biomaterial grade plastic components, combination components which incorporate pharmaceuticals, and value added assemblies.

Class 10,000 Clean Room

Here at ProMed, we offer a diverse range of engineering expertise that works to provide you with the best path that will meet your requirements, budget and timeline. Processed within one of several Class 10,000 cleanrooms, ProMed uses the appropriate technology that best supports your design, material selection, and cost-structure requirements. Additionally, we offer custom compounding to meet the unique performance requirements of your design.

ProMed’s silicone molding abilities support fabrication of components for the following applications, including but not limited to:

  • Punctal plugs with or without drug-eluting capability
  • Hormonal birth control components or assemblies
  • Surgical instruments
  • Inner/outer seals
  • Connector boots
  • Suture sleeves
  • Grommets
  • Balloons
  • Tines

28+ Years

ProMed has expertise in working with the full spectrum of silicones covering a wide range of properties and characteristics. We will assist in your material selection to help ensure all design requirements are met.

Materials

Our focus in Silicone Injection Molding has enabled us to provide our processing enterprise across the top material types that are the best fit for the industries we serve.

  • Liquid Silicone Rubber (LSR)
  • Durometer ranging from 5 to 80 durometer
  • High Consistency Rubber (HCR)
  • Durometer ranging from 20 to 80 durometer
  • Room Temperature Vulcanizing Silicone (RTV)

Equipment

Our equipment utilizes cost-effective, high-end molding technology to keep operating expenses down while producing parts with an extremely high level of precision and repeatability. Our tools are designed and manufactured to exacting tolerances. Expert toolmakers use high-tech design software and machining centers to produce molds that are durable and dimensionally repeatable from cavity-to-cavity, part-to-part! Platform tooling designs are utilized to minimize tooling cost and shorten mold delivery time, resulting in a prompt development cycle schedule.

We can find the right manufacturing solution for any project. Our wide range of state-of-the-art molding equipment features:

  • Integrated automation
  • Multi-drop, Cold Deck Technology
  • Precise injection units with proprietary technologies

Experience

  • Automated Injection Molding
  • Multi-cavity tooling
  • Micro molds and micro molding
  • Servo-controlled de-molding capabilities
  • Insert molds, overmolds, and automation integration
  • Transfer molding
  • Compression molding

The extensive expertise of ProMed’s production and engineering personnel has made our Value-Added Operations the fastest growing portion of our business today. We leverage life experiences and training within our robust New Product Development Processes coupled with our ISO-quality system. The result is high-quality, value added components that are delivered on time, utilizing all our extensive capabilities.

Value Added Operations

  • Priming
  • Plasma etching
  • Laser etching
  • Welding
  • Marking
  • RTV inking
  • Bonding with UV cure or RTV adhesives
  • Assembly
  • Slitting
  • Cutting
  • Crimping
  • Annealing
  • Post-cure
  • Punching
  • Custom packaging
  • Insert over-molding
  • Functionality testing
  • Supply chain management

Let's Discuss Your Silicone Project!

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    The landscape of additive manufacturing has changed dramatically since the commercialization of stereolithography (SL) as the first viable 3D printing technology. In fact, the terms “3D printing” and “additive manufacturing” (AM) only entered the popular vernacular in recent years. http://ow.ly/pXiH30fSo8X

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    Since 1989 ProMed has been a leading force in the art and science of medical molding to address an industry need for cleanroom molding of silicone components and assemblies. http://ow.ly/1yoS30fSneW

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